by monsters inc » Sat Dec 16, 2017 7:06 pm
Top photo, the boom . I salvaged a star boat that the owner wanted out of their yard. The boom was cut down to fit a viper 640 main , as I have an aluminium viper mast. I elected to go with a double bridle for the mainsheet, with the sheet ending up at a block swivel at station 169.5.
Second photo: the boom vang, harken track and car. Drilled and tapped 10-24 screws into the top slot of the boom to mount the track. This was positioned by mounting the gooseneck on my shop support and using a 48 inch straight edge to see how much the car needed to move if the boom lifted ( lots of twist off the top ) or pulled down tight ( flattening ) . The gnav pole is a section of aluminum whisker pole, with hi density plastic in the end to match the loop on the car. I will eventually make up some soft shackles to attach the gang fall to the mast and car. I don't think the zip tie will cut it! Also the boom and vang will receive a coat of paint before too long. The top gooseneck will be a composite wrap around the mast, and two sets of stainless ears. More on that soon .
Photos 3 and 4: Brightside paint, 3 coats, wet sanded with 320 grit between coats. Rolled and tipped , lightly thinned , but the final coat was done on a cooler day, about 60 Fahrenheit, which was the optimum temp.
Photo 4 the rudder : laminated fir core, layers of carbon on the top then skinned with carbon down the foil, and a layer of glass for abrasion protection, Brightside fire red, the hard ware was another salvage , this time a set of hardware from a j24 that was being scrapped. Selden rudder gudgeons for 50 dollars, as opposed to 600 new price. I also got selden chain plates at the same time....the tiller is one I had from another project.
Photo 5 the mast step, sits on yellow cedar compression post. I will probably add a plate to fix turning blocks to and make stepping the mast a little easier
Photo 6 engine mount. More high density plastic, but it's light and doesn't corrode. 2.5 horse Suzuki . Rudder hingeing in the foreground
Photo 7 my favorite. The keel . I started with a piece of old growth red cedar. Nice tight grain. Light, and no checks. Then I started block planning. Templates cut into sheet stainless to check shape. More planning. Lots more work here than expected. Then came block sanding. Many months of say I got yeah I should finish that soon... Finally I sealed it in epoxy and put 2 stainless ready rods in the centre of the foil to mount the bulb. That was a tough drilling job, 18 inches straight in the centre., then slotted two spots for nuts , then filled everything with 404 and epoxy and dropped it into the pre drilled bulb to set up. Then came two coats of carbon cloth, blocked fair between layers and a layer of glass. Barrier additive and epoxy was used to block everything fair, no filler. Painted then joined to the bulb with 404 and nuts. More fairing, sanding painting wet sanding painting sanding and painting. Final coat on a cool day again ....
Thanks to Mr Ford for posting the photos...more soon I hope. Mike Evans. Hull 239
Photo 7