I used Interlux Primekote for the primer and Interlux Perfection for the finish coat. Since I (at least for now) am dry-sailing the boat, I didn't use an anti-fowling bottom paint. Primekote is an epoxy and Perfection is a two part polyurethane. I used cheap lacquer thinner from Home Depot for the Primekote instead of the more expensive interlux product. The can said it was used for thinning epoxy paints and it worked just fine. As I recall, you can thin this primer up to 25% or so. After each coat of primer, I ended up doing very small fairing projects with epoxy and West System 407. I don't think that it's possible to actually see these smaller deviations until you get a coat of paint on there. There was no problem with using fairing compound over the primer. I ended up applying four coats of primer and sanded in-between each. I did tint the second coat, but I didn't see much benefit to that, so I didn't tint subsequent layers - it's either fair or it's not and you either have coverage or you're down to the glass.
I did buy the Interlux 2333N thinner for use with the Perfection paint. Perfection is so expensive that it didn't make sense to use cheap thinner if there was any risk of it resulting in a bad finish. As mentioned above it is very important to use an organic respirator, otherwise it would be a lot like sniffing glue for hours on end. As far as skin protection is concerned, I wore gloves, but quite frankly, 2333 this isn't "hazmat" level stuff. Here is a product information sheet on this chemical:
http://www.dow.com/PublishedLiterature/ ... age=GetDocJust wear gloves and if you get some on your skin, wash it off with soap reasonably soon. The same chemical is used in many oil-based paints.
I used a 7" West System roller for all of the finish coats. For the first two coats, I had my son "tip" with a brush behind me as I went along. I decided that the streaks from the tipping were worse than any imperfections from the roller, so I actually just used the foam roller after that. I thought that my third coat of Perfection was going to be the last. I was painting in the garage on a beautiful day with the door open. About thirty seconds after I finished painting and was admiring my work, the wind kicked up and blew all kinds of debris on the paint. Sanding and yet another coat of (did I say, expensive?) paint solved the problem.
Here are a couple of hard-learned tips:
> Work in a place with good ventilation but not with a breeze from outside
> Don't ever go over wet paint with another layer in order to "fix" a problem. Fix it on the next layer
> Find a speed of application that works for you. If you're using a roller you want to go slow enough so that you don't create bubbles, but not so slow that it takes all day.
> Watch the drips. Drips take a lot longer to dry and even after a couple of days they can be wet inside, resulting in that fouled sandpaper that Kevin talked about.
> Plan ahead where you have your masking tape (for example separating the deck painting from the hull. I'm going to put on another coat next Spring because I ended up with tape lines where I didn't want them
Phil